Industrial Ergonomics Assessments & Surveys
Practical, audit-ready industrial ergonomics assessments delivered by Chartered Ergonomists (CIEHF).
Industrial Ergonomics Assessments and Surveys
Expertly delivered by Chartered Ergonomists to reduce risk, improve productivity, and protect employee well-being.
WHERE WE FOCUS
We deliver industrial ergonomics assessments and surveys across:
- Manufacturing and assembly lines
- Warehousing, logistics and fulfilment
- Repetitive upper-limb and fine-motor task
- Manual handling (lifting, carrying, pushing, pulling)
- Set-ups, changeovers and complex processes
- Collaborative robotics (cobots) and automation interfaces
Wherever ergonomic risk or discomfort exists, we assess it—aiming to reduce MSD and RSI risk while maintaining or improving productivity.
HOW OUR INDUSTRIAL ERGONOMICS ASSESSMENTS WORK
- Kick-off & scoping
Agree goals, tasks/cells in scope, shift coverage and success measures.
- Observe & measure
On-site (or secure video) observation, operator input, task timing, loads, frequencies and environmental factors.
- Analyse & score
Apply validated ergonomics tools (e.g. REBA, RULA, MAC, ART) alongside task analysis to quantify risk and identify root causes.
- Co-design improvements
Trial practical changes to reach, height, layout, part presentation, tooling and work organisation.
- Report & roadmap
Clear visuals, annotated photos/video and a cost-ranked action plan (quick wins → capex).
- Enable & train
On-the-spot coaching, toolbox talks and optional assessor training to build internal capability.
- Verify & track
Follow-up checks and ongoing monitoring using our ergonomics risk assessment software to sustain gains and document compliance.
Why choose Morgan Maxwell
- Chartered expertise
All work led by CIEHF-registered Chartered Ergonomists.
- Practical, not theoretical
Changes you can implement immediately, prioritised by impact and cost.
- Digital options when you design/re-design
Digital Human Modelling consultancy to test reach, posture, access, and fatigue in CAD before you build.
- Industrial ergonomics software —Ergo Edge
Automate recording and updates of ergonomics risk assessments; integrate REBA, RULA, MAC and more for continuous improvement.
WHAT YOU RECEIVE
Every industrial ergonomics assessment includes:
- A clear, structured assessment report
- Risk scores with annotated photos and before/after comparisons
- A prioritised action plan with owners and timelines
- Practical adjustments, training tips and equipment guidance (only when justified)
- Audit-ready documentation suitable for H&S reviews and investigations
WHY CHOOSE MORGAN MAXWELL
Chartered ergonomics expertise
All assessments are led by CIEHF-registered Chartered Ergonomists.
Practical, not theoretical
Recommendations you can implement immediately, prioritised by impact and cost.
Digital support when you design or redesign
Digital Human Modelling Ergonomics to test reach, posture and access in CAD before physical changes are made.
Ergonomics risk assessment software — ErgoEdge
Automated recording and tracking of ergonomics assessments, integrating REBA, RULA, MAC, ART and more for continuous improvement.
BENEFITS FOR YOUR BUSINESS
Improved Productivity
Less fatigue, fewer stoppages, smoother flow
Enhanced Wellbeing
Higher comfort and engagement
Reduced sickness absence & presenteeism
Fewer MSD-related issues
Traceable, standards-aligned evidence
Better ergonomics lead to healthier employees.
Better buy-in
Involving operators builds ownership and lasting change
Improved Productivity
Less fatigue, fewer stoppages and smoother task flow.
Enhanced Wellbeing
Higher comfort, engagement and sustainability of work.
Reduced sickness absence & presenteeism
Fewer MSD-related issues.
Stronger compliance and due diligence
Traceable, standards-aligned evidence.
Better staff buy-in
Involving operators builds ownership and lasting change.
Cost-effective design decisions
Address issues early to avoid costly retrofits and rework.
Turn ergonomics insight into practical improvement
Book a 15-minute scoping call to discuss your tasks, risks and priorities.
Additional Benefits for Your Business
Improved Staff Buy-In
Engaging employees in ergonomic solutions shows you value their input, improving morale and cooperation.
Cost-Effective Design
Address design issues early to avoid costly mistakes later on.
Compliance
Our assessments ensure your business meets ergonomics legislation and health and safety standards.
Some of our clients
Client Testimonials
Have questions?
We’re here to help
Morgan Maxwell is committed to transforming your workplace environments through strategic ergonomics solutions that enhance employee wellbeing, productivity, and long-term success.
Leicester Office
3rd floor, St George’s House, 6. St George’s Way, Leicester, Leicestershire, LE1 1QZ, UK
Contact Us
FAQs: Industrial Ergonomics Assessments and Surveys
An industrial ergonomics assessment evaluates real tasks, postures, forces and repetition to identify MSD risk and define practical controls that improve safety and performance.
All assessments are delivered by CIEHF-registered Chartered Ergonomists, ensuring evidence-based methods and audit-ready outputs.
We apply recognised tools such as REBA, RULA, MAC, ART and task analysis, selecting the most appropriate method for each task.
No. Assessments are designed to observe normal work with minimal disruption, often alongside operators during live production.
No. We prioritise task design, layout and work organisation first. Equipment is recommended only when it genuinely adds value.
Yes. Reports are structured, traceable and suitable for H&S reviews, audits and due-diligence documentation.
Yes. We regularly deliver industrial ergonomics assessments across multiple tasks, lines and sites, with consistent methods and reporting.
Assessments form part of our wider industrial ergonomics approach, which can also include ergonomics champion training, software and digital human modelling.